Rubber tiles are widely used for gyms, playgrounds, commercial areas, and residential spaces due to their ability to withstand impact, moisture, and heavy foot traffic. These tiles are designed to offer a safe and long-lasting flooring solution. The production process involves selecting the right materials, shaping them under heat and pressure, and ensuring quality control.
Materials Used in Rubber Tiles
The primary materials used in rubber tiles is natural rubber, synthetic rubber, or recycled rubber. Each type has its own benefits depending on the application.
- Natural Rubber – Derived from rubber tree sap, it is known for its flexibility and strength.
- Synthetic Rubber – Made using petroleum-based compounds, it offers improved resistance to chemicals and moisture.
- Recycled Rubber – Often sourced from old tires and industrial rubber waste, it is an eco-friendly option while still offering strong performance.
Apart from rubber, pigments, binders, and additives are mixed in to improve color, texture, and resistance to environmental factors.
Step-by-Step Process of Making Rubber Flooring
1. Material Preparation
The rubber is first cleaned, shredded, or ground into smaller granules, ensuring consistency in the final product. This process is especially important when using recycled rubber to remove any impurities.
2. Mixing and Binding
The rubber granules are then combined with polyurethane-based binders that help hold the material together. Pigments are added for color, while other additives improve resistance to moisture, UV rays, and heavy use.
3. Molding and Pressing
The prepared rubber mixture is poured into molds of different shapes, sizes, and thicknesses. These molds are then subjected to high pressure and heat, allowing the rubber to bond together and take its final form.
4. Cooling and Curing
After pressing, the tiles go through a cooling and curing process to improve their strength and ensure they maintain their flexibility over time. This step is crucial in rubber flooring production as it prevents deformation and increases lifespan.
5. Surface Finishing and Quality Inspection
Some rubber tiles undergo additional surface treatments to enhance slip resistance. The finished tiles are trimmed, checked for consistency, and tested for performance before being packaged and sent to market.
Why Rubber Flooring Is a Popular Choice?
Rubber floor tiles are widely used in various settings due to its ability to handle moisture, foot traffic, and impact. Some of the most common applications include:
- Gym: Gym tiles Absorb impact and protect the subfloor.
- Playground: Playground Mats provide a cushioned surface for safety.
- Commercial spaces: Handles heavy foot traffic.
- Garage and basement floors: Garage flooring Resists water and chemicals.
Final Thoughts
The process of making rubber tiles involves careful material selection, molding, and curing to ensure they meet high-performance standards. Whether used for indoor or outdoor applications, these floor tiles provide a reliable flooring solution for various environments.